4fa38e35bd
The 0.164/0.200 CPWG geometry was fine; the calculation just stopped at the trace and never covered the connector launch, which is where the real discontinuity was. J2's centre land is 1.5 mm wide because that is what the connector's centre pin needs mechanically. Sitting on solid L2_GND only 0.0994 mm below, that land is a 10.7 ohm transmission line, not a 50 ohm one. The 1.84 mm of it over the plane is 6.7 degrees at L1 and reflects 12 dB (VSWR 1.67) - by far the worst discontinuity in the chain, and worse than everything the carefully built 0.164 mm line downstream avoids. RF_LAUNCH_RELIEF voids L2_GND and L3_SIG under the land, (172.35, 40.95) to (175.10, 43.05). The reference drops to L4_PWR - VCC3V0_RF, an AC ground - 0.587 mm below, which raises the launch to 37 ohm and 30 dB. L3 carried no pour and no copper there, so only L2 actually had to go; the area covers L3 as well so a later edit cannot fill the gap back in. It stops where the land ends and the 0.164 mm line begins, verified: L2 GND is absent across the whole land and present again at x = 172.0 and inboard. D1's ESD clamp sat at the end of a 1.34 mm spur, where its 0.3 pF presented -j228 ohm and cost 3.4 dB for nothing. D1 is rotated onto the run at (171.30, 42.416) so pad 1 overlaps the line directly and pad 2 lands in the RF ground pour; the spur is deleted. Return loss, worst term first: SMA launch land 12.0 -> 30.0 dB (10.7 -> 37.0 ohm) D1 ESD clamp 19.2 -> 22.6 dB (now just the part's own 0.3 pF) C85 DNP tuning stub 25.5 dB unchanged, intentional provision C84 DNP land in line 30.1 dB unchanged, negligible worst-case coherent 7.0 -> 14.4 dB The dominant term is now a component choice rather than a layout defect. Verified: ERC 0/0, DRC 0 violations, 0 unconnected, every net one copper group, parity unchanged at the 402 pre-existing warnings, RF still 10 segments all on F.Cu at exactly 0.164 mm. Co-Authored-By: Claude Opus 5 <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_012KaTmCCxCEW4awsmXRNT1d
579 lines
24 KiB
Python
579 lines
24 KiB
Python
#!/usr/bin/env python3
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"""Import a Specctra session and install audited RF/USB copper.
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Freerouting is used only for the dense non-critical interconnect. The GPS
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front end and USB2 pair are removed from that result and rebuilt here with
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deterministic geometry derived from the selected JLC08161H-3313 stackup.
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"""
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from __future__ import annotations
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import argparse
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import math
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import shutil
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from pathlib import Path
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import pcbnew
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import finish_signal_routes
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import route_local_power
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import stitch_plane_pads
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ROOT = Path(__file__).resolve().parents[1]
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POWER_LOCAL = ROOT / "hardware" / "board_power_local.kicad_pcb"
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ROUTED = ROOT / "hardware" / "board_routed.kicad_pcb"
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RF_NETS = {"RF_SMA", "RF_PRE_SAW", "RF_POST_SAW", "MAX_MIXIN_HI"}
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USB_NETS = {"USB_D_P", "USB_D_N", "FTDI_D_P", "FTDI_D_N"}
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CRITICAL_NETS = RF_NETS | USB_NETS
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def mm(value: float) -> int:
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return pcbnew.FromMM(value)
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def point(x: float, y: float) -> pcbnew.VECTOR2I:
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return pcbnew.VECTOR2I_MM(x, y)
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def remove(board: pcbnew.BOARD, item) -> None:
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"""Remove and disown a board item.
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pcbnew's BOARD.Remove() does not clear the SWIG "thisown" flag, so the
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Python wrapper still believes it owns the now-freed C++ object. Letting
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the garbage collector finalize it later double-frees that memory and
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corrupts the process (subsequent pcbnew calls start returning raw,
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unusable SwigPyObject instances instead of typed wrappers). Explicitly
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disowning the wrapper right after removal avoids that.
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"""
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board.Remove(item)
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item.thisown = False
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def footprint(board: pcbnew.BOARD, ref: str) -> pcbnew.FOOTPRINT:
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item = board.FindFootprintByReference(ref)
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if item is None:
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raise RuntimeError(f"Missing footprint {ref}")
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return item
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def pads(board: pcbnew.BOARD, ref: str, number: str) -> list[pcbnew.PAD]:
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result = [pad for pad in footprint(board, ref).Pads() if pad.GetNumber() == str(number)]
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if not result:
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raise RuntimeError(f"Missing pad {ref}.{number}")
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return result
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def pad_xy(board: pcbnew.BOARD, ref: str, number: str, index: int = 0) -> tuple[float, float]:
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position = pads(board, ref, number)[index].GetPosition()
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return pcbnew.ToMM(position.x), pcbnew.ToMM(position.y)
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def assert_ref_nets(board: pcbnew.BOARD, ref: str, expected: set[str]) -> None:
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actual = {pad.GetNetname() for pad in footprint(board, ref).Pads() if pad.GetNetname()}
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if actual != expected:
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raise RuntimeError(f"{ref} net mismatch: expected {sorted(expected)}, got {sorted(actual)}")
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def add_segment(board: pcbnew.BOARD, net_name: str,
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start: tuple[float, float], end: tuple[float, float],
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width: float, layer: int = pcbnew.F_Cu, locked: bool = True) -> None:
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if start == end:
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return
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track = pcbnew.PCB_TRACK(board)
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track.SetStart(point(*start))
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track.SetEnd(point(*end))
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track.SetWidth(mm(width))
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track.SetLayer(layer)
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track.SetNet(board.FindNet(net_name))
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track.SetLocked(locked)
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board.Add(track)
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def add_polyline(board: pcbnew.BOARD, net_name: str,
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vertices: list[tuple[float, float]], width: float,
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layer: int = pcbnew.F_Cu) -> None:
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for start, end in zip(vertices, vertices[1:]):
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add_segment(board, net_name, start, end, width, layer)
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def add_via(board: pcbnew.BOARD, net_name: str, position: tuple[float, float],
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diameter: float = 0.45, drill: float = 0.225) -> None:
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via = pcbnew.PCB_VIA(board)
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via.SetPosition(point(*position))
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via.SetWidth(mm(diameter))
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via.SetDrill(mm(drill))
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via.SetLayerPair(pcbnew.F_Cu, pcbnew.B_Cu)
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via.SetNet(board.FindNet(net_name))
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via.SetLocked(True)
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board.Add(via)
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def remove_critical_routes(board: pcbnew.BOARD) -> int:
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doomed = [item for item in board.GetTracks() if item.GetNetname() in CRITICAL_NETS]
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for item in doomed:
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remove(board, item)
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return len(doomed)
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def remove_temporary_keepouts(board: pcbnew.BOARD) -> int:
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doomed = [zone for zone in board.Zones()
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if zone.GetIsRuleArea() and zone.GetZoneName().startswith("TEMP_")]
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for zone in doomed:
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remove(board, zone)
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return len(doomed)
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def route_rf(board: pcbnew.BOARD) -> None:
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# 0.164-mm L1 CPWG with 0.200-mm ground gap: 49.65 ohms on the exact
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# JLC08161H-3313 L1/L2 dielectric construction.
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for ref, expected in {
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"C83": {"RF_SMA", "RF_PRE_SAW"},
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"C84": {"RF_POST_SAW", "GND"},
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"R39": {"RF_POST_SAW", "MAX_MIXIN_HI"},
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"C85": {"MAX_MIXIN_HI", "GND"},
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}.items():
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assert_ref_nets(board, ref, expected)
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w = 0.164
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j2 = pad_xy(board, "J2", "1")
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j2_inner = (j2[0] - 0.50, j2[1])
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dc_block_1 = pad_xy(board, "C83", "1")
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l4_2 = pad_xy(board, "L4", "2")
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add_polyline(board, "RF_SMA", [j2_inner, (170.10, 42.09), l4_2, dc_block_1], w)
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# D1 sits directly on the 50-ohm line: its pad 1 overlaps the run above,
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# so no spur is drawn. On a 1.34-mm stub the 0.3-pF clamp presented
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# -j228 ohm at L1 and cost 3.4 dB of return loss for nothing.
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add_polyline(board, "RF_PRE_SAW",
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[pad_xy(board, "C83", "2"), pad_xy(board, "FL1", "1")], w)
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fl_out = pad_xy(board, "FL1", "4")
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tune1 = pad_xy(board, "C84", "1")
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series_1 = pad_xy(board, "R39", "1")
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add_polyline(board, "RF_POST_SAW", [fl_out, tune1, series_1], w)
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series_2 = pad_xy(board, "R39", "2")
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mixin = pad_xy(board, "U21", "25")
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add_polyline(board, "MAX_MIXIN_HI",
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[series_2, (159.69, 41.80), (mixin[0], 41.80), mixin], w)
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tune2 = pad_xy(board, "C85", "1")
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add_polyline(board, "MAX_MIXIN_HI", [tune2, (tune2[0], 41.80)], w)
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def route_usb(board: pcbnew.BOARD) -> None:
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# Main device-side pair uses the upper receptacle contact pair. The two
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# mirrored USB-C contacts join through a sub-1.5-mm L3 crossover so neither
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# polarity creates a same-layer crossing at the receptacle.
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w = 0.135
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for ref, expected in {
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"R62": {"USB_D_P", "FTDI_D_P"},
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"R63": {"USB_D_N", "FTDI_D_N"},
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}.items():
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assert_ref_nets(board, ref, expected)
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dm_main, dp_main = pad_xy(board, "J1", "B7"), pad_xy(board, "J1", "A6")
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dm_mirror, dp_mirror = pad_xy(board, "J1", "A7"), pad_xy(board, "J1", "B6")
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dm_join, dp_join = (28.60, 47.25), (29.20, 47.75)
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dm_aux, dp_aux = (27.60, 48.25), (28.20, 48.75)
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add_polyline(board, "USB_D_N", [dm_main, dm_join], w)
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add_polyline(board, "USB_D_P", [dp_main, dp_join], w)
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add_polyline(board, "USB_D_N", [dm_mirror, dm_aux], w)
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add_polyline(board, "USB_D_P", [dp_mirror, dp_aux], w)
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for net, location in (("USB_D_N", dm_join), ("USB_D_P", dp_join),
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("USB_D_N", dm_aux), ("USB_D_P", dp_aux)):
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add_via(board, net, location)
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add_polyline(board, "USB_D_N", [dm_aux, dm_join], w, pcbnew.In2_Cu)
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add_polyline(board, "USB_D_P", [dp_aux, dp_join], w, pcbnew.In2_Cu)
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# Down the free channel east of J1 into the TPD2EUSB30A clamp pads. D_P
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# drops at x=30.00 rather than on its own pad column so it keeps 0.2325 mm
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# to the D_N clamp pad, then jogs 45 degrees onto U6.1.
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dm_esd = pad_xy(board, "U6", "3")
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dp_esd = pad_xy(board, "U6", "1")
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add_polyline(board, "USB_D_N",
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[dm_join, (29.60, 47.25), (30.50, 48.15), dm_esd], w)
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add_polyline(board, "USB_D_P",
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[dp_join, (29.45, 47.75), (30.00, 48.30),
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(30.00, 51.775), dp_esd], w)
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# Both clamp taps run as a 0.5-mm-pitch 45-degree pair to the series
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# terminators. D_N leaves U6.3 straight east; D_P has to step south first,
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# because U6.2 (ground) sits directly east of U6.1 on the same pad row.
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dm_r = pad_xy(board, "R63", "1")
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dp_r = pad_xy(board, "R62", "1")
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add_polyline(board, "USB_D_N",
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[dm_esd, (31.000, 51.075), (34.425, 54.50), dm_r], w)
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add_polyline(board, "USB_D_P",
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[dp_esd, (30.150, 52.500), (31.718, 52.500),
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(34.718, 55.50), dp_r], w)
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# Equal short post-termination legs into the FT4232H USB PHY.
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add_polyline(board, "FTDI_D_N",
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[pad_xy(board, "R63", "2"), (37.76, 54.75), pad_xy(board, "U2", "7")], w)
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add_polyline(board, "FTDI_D_P",
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[pad_xy(board, "R62", "2"), (37.76, 55.25), pad_xy(board, "U2", "8")], w)
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def add_rf_ground(board: pcbnew.BOARD) -> None:
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zone = pcbnew.ZONE(board)
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zone.SetLayer(pcbnew.F_Cu)
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zone.SetNet(board.FindNet("GND"))
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zone.SetLocalClearance(mm(0.20))
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zone.SetMinThickness(mm(0.10))
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zone.SetPadConnection(pcbnew.ZONE_CONNECTION_FULL)
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zone.SetIslandRemovalMode(pcbnew.ISLAND_REMOVAL_MODE_NEVER)
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zone.SetAssignedPriority(100)
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outline = zone.Outline()
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outline.NewOutline()
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for x, y in ((152.0, 36.0), (174.5, 36.0), (174.5, 49.5), (152.0, 49.5)):
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outline.Append(point(x, y))
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board.Add(zone)
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# J2 uses separate top- and bottom-side SMT lands with the same pad number.
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# The top lands overlap the RF ground zone, but a bottom land whose centre
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# is outside the outline cannot acquire a thermal from the board-wide B.Cu
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# pour. Start inside each 1.5-mm-wide land and stop far enough inboard for
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# the existing B.Cu pour to absorb the bond. At x=174.50 a 0.40-mm track
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# retains 0.30 mm to the x=175.00 routed edge (rule minimum 0.25 mm).
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for y in (37.75, 46.25):
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add_segment(board, "GND", (174.50, y), (173.50, y),
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0.40, pcbnew.B_Cu)
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# Lambda/20 is about 9.5 mm at GPS L1 in FR-4. This 2-mm fence is much
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# tighter and also gives every local shunt/EP a short plane connection.
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fence = [(x, 38.7) for x in range(153, 174, 2)]
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fence += [(x, 45.0) for x in range(161, 174, 2)]
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existing_vias = [item for item in board.GetTracks()
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if isinstance(item, pcbnew.PCB_VIA)]
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# The fence goes in after the session has been imported, so by now there is
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# routed copper on F.Cu and B.Cu inside this region as well. Checking only
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# vias and pads let a fence via land straight on top of a signal trace.
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other_tracks = [item for item in board.GetTracks()
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if not isinstance(item, pcbnew.PCB_VIA)
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and item.GetNetname() != "GND"]
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all_pads = [pad for fp in board.GetFootprints() for pad in fp.Pads()]
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via_radius = 0.225 + 0.10
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for location in fence:
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candidate = point(*location)
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blocked = any(
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item.GetNetname() != "GND" and
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math.hypot(pcbnew.ToMM(item.GetPosition().x - candidate.x),
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pcbnew.ToMM(item.GetPosition().y - candidate.y)) < 0.75
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for item in existing_vias
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)
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if not blocked:
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x, y = location
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for pad in all_pads:
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if pad.GetNetname() == "GND":
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continue
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box = pad.GetBoundingBox()
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if (pcbnew.ToMM(box.GetX()) - 0.35 <= x <= pcbnew.ToMM(box.GetRight()) + 0.35 and
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pcbnew.ToMM(box.GetY()) - 0.35 <= y <= pcbnew.ToMM(box.GetBottom()) + 0.35):
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blocked = True
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break
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if not blocked:
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for item in other_tracks:
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start, end = item.GetStart(), item.GetEnd()
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reach = via_radius + pcbnew.ToMM(item.GetWidth()) / 2
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if route_local_power.segment_distance(location,
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(pcbnew.ToMM(start.x), pcbnew.ToMM(start.y)),
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(pcbnew.ToMM(end.x), pcbnew.ToMM(end.y))) < reach:
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blocked = True
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break
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if not blocked:
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add_via(board, "GND", location, 0.45, 0.225)
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NETCLASS_WIDTH = {"Default": 0.12, "BGA_ESCAPE": 0.10, "CLOCK": 0.15,
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"POWER": 0.40}
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MIN_TRACK_WIDTH = 0.10
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MIN_CLEARANCE = 0.10
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# These local rails carry bias or IC-internal supply current and may safely use
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# the finisher's 0.25-mm POWER width. The 5-V input paths and FPGA rails are
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# deliberately absent: they must be completed by the plane/local-power stage
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# at their full width, never "made connected" with a signal-sized neck.
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FINE_POWER_NETS = {
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"FTDI_1V8", "FTDI_VPHY", "FTDI_VPLL",
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"IMU_3V3", "IMU_VREGA2", "IMU_VREGD",
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"ANT_BIAS_SEL", "ANT_BIAS_SW",
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}
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def normalize_imported_widths(board: pcbnew.BOARD) -> tuple[int, int]:
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"""Restore the net class width on copper the session came back too thin.
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Freerouting's auto-routing stage honours the DSN rule width exactly, but
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its fanout stage emits three quarters of it, which lands below this board's
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0.10-mm minimum track width. The affected pieces are the short stubs at
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the pads, and widening one can walk it into a neighbouring pad, so each is
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grown only as far as it still clears everything else - the class width
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where there is room, the board minimum where there is not.
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"""
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obstacles = route_local_power.Obstacles(board)
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doomed = []
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widened = 0
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for item in board.GetTracks():
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if isinstance(item, pcbnew.PCB_VIA) or item.IsLocked():
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continue
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target = NETCLASS_WIDTH.get(item.GetNetClassName())
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if target is None or pcbnew.ToMM(item.GetWidth()) >= target - 1e-6:
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continue
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start = (pcbnew.ToMM(item.GetStart().x), pcbnew.ToMM(item.GetStart().y))
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end = (pcbnew.ToMM(item.GetEnd().x), pcbnew.ToMM(item.GetEnd().y))
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for width in (target, MIN_TRACK_WIDTH):
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# Judge existing copper against the rule itself, not the extra
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# margin the local router leaves itself when placing new copper.
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if obstacles.track_clear(item.GetNetname(), start, end,
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width, item.GetLayer(),
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clearance_floor=MIN_CLEARANCE):
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item.SetWidth(mm(width))
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widened += 1
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break
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else:
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# Nothing legal fits here, so this piece cannot ship. Dropping it
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# unravels its net back to the pads, and the completion pass
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# further down rebuilds the connection at the proper width.
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doomed.append(item)
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for item in doomed:
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remove(board, item)
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return widened, len(doomed)
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def remove_dangling_copper(board: pcbnew.BOARD) -> tuple[int, int]:
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"""Delete copper the finished routing left hanging.
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A ball whose net ended up routed entirely on F.Cu leaves its pre-routed
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dogbone via connected on one layer only, and removing that via in turn
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strands the stub that fed it. Both are drilled holes and copper with no
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purpose, so this repeats until nothing new comes loose.
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"""
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vias = tracks = 0
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for _round in range(8):
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board.BuildConnectivity()
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connectivity = board.GetConnectivity()
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doomed = [item for item in board.GetTracks()
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if item.GetNetname() not in CRITICAL_NETS
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and connectivity.TestTrackEndpointDangling(item, False)]
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if not doomed:
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break
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for item in doomed:
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if isinstance(item, pcbnew.PCB_VIA):
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vias += 1
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else:
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tracks += 1
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remove(board, item)
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board.BuildConnectivity()
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return vias, tracks
|
|
|
|
|
|
def drop_plane_islands(board: pcbnew.BOARD) -> int:
|
|
"""Discard unconnected plane fragments left by the escape via anti-pads.
|
|
|
|
The generated planes keep every fragment while the board is unrouted so the
|
|
Specctra export still shows the router a plane target under each via field.
|
|
A finished board must not ship floating copper, so the final fill removes
|
|
any island the completed routing did not connect.
|
|
"""
|
|
changed = 0
|
|
for zone in board.Zones():
|
|
if zone.GetIsRuleArea() or zone.GetNetname() == "":
|
|
continue
|
|
zone.SetIslandRemovalMode(pcbnew.ISLAND_REMOVAL_MODE_ALWAYS)
|
|
changed += 1
|
|
return changed
|
|
|
|
|
|
def add_named_rule_areas(board: pcbnew.BOARD) -> None:
|
|
"""Permanent named areas that only exist so custom DRC rules can name them.
|
|
|
|
The TPD2EUSB30A is a SOT-23 clamp whose ground pad sits between its two
|
|
channel pads, so USB_D_P and USB_D_N must separate for about 1.5 mm to pass
|
|
it. That is normal for this package, but it does break the 0.90-mm coupled
|
|
gap the pair holds everywhere else, so the rule is scoped to skip this one
|
|
breakout instead of being relaxed board-wide.
|
|
|
|
RF_NO_DIGITAL names the region under the GPS front end. The TEMP_ version
|
|
of it exists only while the autorouter runs, so once that is deleted
|
|
nothing would stop a later hand edit from dropping a digital trace onto L3,
|
|
L5, L6 or B.Cu directly under the RF line. A plain keepout cannot be used
|
|
here because it would also reject the ground stitching vias and the
|
|
MAX2771's own supply drops, so the area carries no constraint itself and
|
|
board.kicad_dru scopes the disallow to non-power net classes. It
|
|
deliberately stops short of L2 and L7: those must stay solid and unbroken
|
|
under the RF path, which is exactly what an unrouted plane layer gives.
|
|
"""
|
|
below = pcbnew.LSET()
|
|
for layer in (pcbnew.In2_Cu, pcbnew.In3_Cu, pcbnew.In4_Cu, pcbnew.In5_Cu, pcbnew.In7_Cu, pcbnew.In8_Cu, pcbnew.B_Cu):
|
|
below.AddLayer(layer)
|
|
top = pcbnew.LSET()
|
|
top.AddLayer(pcbnew.F_Cu)
|
|
areas = (
|
|
("USB_ESD_BREAKOUT", (29.90, 50.70, 32.10, 53.10), top),
|
|
("RF_NO_DIGITAL", (152.00, 36.00, 174.50, 43.70), below),
|
|
)
|
|
for name, bounds, layers in areas:
|
|
x0, y0, x1, y1 = bounds
|
|
area = pcbnew.ZONE(board)
|
|
area.SetZoneName(name)
|
|
area.SetIsRuleArea(True)
|
|
area.SetLayerSet(layers)
|
|
area.SetDoNotAllowTracks(False)
|
|
area.SetDoNotAllowVias(False)
|
|
area.SetDoNotAllowPads(False)
|
|
area.SetDoNotAllowFootprints(False)
|
|
area.SetDoNotAllowZoneFills(False)
|
|
outline = area.Outline()
|
|
outline.NewOutline()
|
|
for x, y in ((x0, y0), (x1, y0), (x1, y1), (x0, y1)):
|
|
outline.Append(point(x, y))
|
|
board.Add(area)
|
|
|
|
|
|
def add_rf_launch_relief(board: pcbnew.BOARD) -> None:
|
|
"""Void the reference planes under the SMA edge-launch pad.
|
|
|
|
J2's centre land is 1.5 mm wide because that is what the connector's
|
|
centre pin needs mechanically, but 1.5 mm of copper 0.0994 mm above a
|
|
solid L2_GND is a 10.7-ohm transmission line, not a 50-ohm one. The
|
|
1.84 mm of it that sits over the plane is 6.7 degrees long at L1 and
|
|
reflects 12 dB - by far the worst discontinuity in the RF path, and worse
|
|
than everything the 0.164-mm line downstream is carefully built to avoid.
|
|
|
|
Removing the plane under the land moves its reference down to L4_PWR
|
|
(VCC3V0_RF, an AC ground) 0.587 mm below, which raises the launch to about
|
|
37 ohms and 30 dB. L3_SIG carries no pour and no copper here, so this
|
|
only has to void L2; the area covers L3 as well so a later edit cannot
|
|
fill the gap back in. It stops at x = 172.35, where the land ends and the
|
|
0.164-mm line begins, so the line keeps its own L2 reference.
|
|
"""
|
|
relief = pcbnew.LSET()
|
|
for layer in (pcbnew.In1_Cu, pcbnew.In2_Cu): # L2_GND, L3_SIG
|
|
relief.AddLayer(layer)
|
|
area = pcbnew.ZONE(board)
|
|
area.SetZoneName("RF_LAUNCH_RELIEF")
|
|
area.SetIsRuleArea(True)
|
|
area.SetLayerSet(relief)
|
|
area.SetDoNotAllowTracks(True)
|
|
area.SetDoNotAllowVias(True)
|
|
area.SetDoNotAllowZoneFills(True)
|
|
area.SetDoNotAllowPads(False)
|
|
area.SetDoNotAllowFootprints(False)
|
|
outline = area.Outline()
|
|
outline.NewOutline()
|
|
for x, y in ((172.35, 40.95), (175.10, 40.95), (175.10, 43.05), (172.35, 43.05)):
|
|
outline.Append(point(x, y))
|
|
board.Add(area)
|
|
|
|
|
|
def routed_lengths(board: pcbnew.BOARD) -> dict[str, float]:
|
|
totals = {net: 0.0 for net in CRITICAL_NETS}
|
|
for item in board.GetTracks():
|
|
net = item.GetNetname()
|
|
if net not in totals or isinstance(item, pcbnew.PCB_VIA):
|
|
continue
|
|
start, end = item.GetStart(), item.GetEnd()
|
|
totals[net] += math.hypot(pcbnew.ToMM(end.x - start.x), pcbnew.ToMM(end.y - start.y))
|
|
return totals
|
|
|
|
|
|
def main() -> None:
|
|
parser = argparse.ArgumentParser()
|
|
parser.add_argument("session", type=Path, help="Freerouting .ses file")
|
|
parser.add_argument("--base", type=Path, default=POWER_LOCAL,
|
|
help="Board used to create the routed DSN")
|
|
parser.add_argument("--output", type=Path, default=ROUTED)
|
|
parser.add_argument(
|
|
"--finish-nets", default="",
|
|
help="Comma- or semicolon-separated residual nets to close with the "
|
|
"fine local maze before dangling-copper cleanup; use 'auto' to "
|
|
"consume the local router's exact unresolved-net result",
|
|
)
|
|
args = parser.parse_args()
|
|
|
|
board = pcbnew.LoadBoard(str(args.base))
|
|
if not pcbnew.ImportSpecctraSES(board, str(args.session)):
|
|
raise RuntimeError(f"Could not import {args.session}")
|
|
removed = remove_critical_routes(board)
|
|
widened, dropped = normalize_imported_widths(board)
|
|
# Keep imported dogbones and dangling track ends until after the focused
|
|
# finisher. They are useful legal anchors for the few connections the
|
|
# global router leaves open. The old ordering deleted those anchors first
|
|
# and then forced every residual route to find a brand-new via beside a
|
|
# fine-pitch pad, which is exactly where there is no room.
|
|
stranded_vias = stranded_tracks = 0
|
|
removed_keepouts = remove_temporary_keepouts(board)
|
|
route_rf(board)
|
|
route_usb(board)
|
|
add_rf_ground(board)
|
|
add_rf_launch_relief(board)
|
|
add_named_rule_areas(board)
|
|
|
|
# The reserved RF and USB corridors are gone now, so the power pads that
|
|
# sit inside them can finally reach their planes. Both passes are the same
|
|
# deterministic code used earlier in the pipeline.
|
|
if not pcbnew.ZONE_FILLER(board).Fill(board.Zones()):
|
|
raise RuntimeError("Zone fill before final power completion failed")
|
|
stitched, _unreachable = stitch_plane_pads.stitch(board)
|
|
if not pcbnew.ZONE_FILLER(board).Fill(board.Zones()):
|
|
raise RuntimeError("Zone fill after final plane stitching failed")
|
|
remaining = route_local_power.complete(board, signals=True)
|
|
|
|
requested = [name.strip()
|
|
for name in args.finish_nets.replace(";", ",").split(",")
|
|
if name.strip()]
|
|
if requested == ["auto"]:
|
|
candidates = []
|
|
class_priority = {"CLOCK": 0, "BGA_ESCAPE": 1, "Default": 2}
|
|
for name in remaining:
|
|
net = board.FindNet(name)
|
|
if net is None:
|
|
continue
|
|
klass = net.GetNetClassName()
|
|
if klass in {"Default", "BGA_ESCAPE", "CLOCK"} or name in FINE_POWER_NETS:
|
|
# Route the widest/most constrained clocks before ordinary
|
|
# signals can spend their channels; local low-current rails
|
|
# are last because their endpoints are confined to one IC.
|
|
priority = class_priority.get(klass, 3)
|
|
candidates.append((priority, name))
|
|
finish_nets = [name for _priority, name in sorted(candidates)]
|
|
print("Fine-maze residuals:", ", ".join(finish_nets) or "none")
|
|
else:
|
|
finish_nets = requested
|
|
if finish_nets:
|
|
board.BuildConnectivity()
|
|
maze = finish_signal_routes.FineMaze(board)
|
|
for net_name in finish_nets:
|
|
if board.FindNet(net_name) is None:
|
|
raise RuntimeError(f"Unknown --finish-nets entry: {net_name}")
|
|
finish_signal_routes.finish_net(maze, net_name)
|
|
|
|
late_vias, late_tracks = remove_dangling_copper(board)
|
|
cleaned = drop_plane_islands(board)
|
|
if not pcbnew.ZONE_FILLER(board).Fill(board.Zones()):
|
|
raise RuntimeError("Final zone fill failed")
|
|
pcbnew.SaveBoard(str(args.output), board)
|
|
for suffix in (".kicad_pro", ".kicad_dru"):
|
|
source = args.base.with_suffix(suffix)
|
|
if source.exists():
|
|
shutil.copyfile(source, args.output.with_suffix(suffix))
|
|
print(f"Removed {removed} autorouted critical-net items")
|
|
print(f"Widened {widened} imported tracks; dropped {dropped} that had no room")
|
|
print(f"Removed {stranded_vias + late_vias} unused vias and "
|
|
f"{stranded_tracks + late_tracks} stranded stubs")
|
|
print(f"Removed {removed_keepouts} temporary critical-route keepouts")
|
|
print("Late plane stitching:",
|
|
", ".join(f"{n}={k}" for n, k in sorted(stitched.items())) or "none")
|
|
print(f"Enabled island removal on {cleaned} plane zones")
|
|
print(f"Saved {args.output}")
|
|
for net, length in sorted(routed_lengths(board).items()):
|
|
print(f"{net:16s} {length:8.3f} mm")
|
|
|
|
|
|
if __name__ == "__main__":
|
|
main()
|